Siemens 6FX8002-2CF02-1DA0 Preassembled Resolver Cable

Siemens 6FX8002-2CF02-1DA0 MOTION CONNECT 800PLUS Resolver Cable

Product Introduction

The 6FX8002-2CF02-1DA0 belongs to Siemens' high-performance MOTION CONNECT 800PLUS cable family. Specifically, this cable transmits resolver signals between a motor and a drive converter. Additionally, it supports 2-pole resolver designs for precise rotor position feedback. The cable comes preassembled with an M23 full thread connector on the motor side. On the converter side, you get a SUB-D connector for easy plugin installation. Therefore, this 30-meter cable suits long-distance feedback applications in automation systems.

Technical Specifications

Electrical Data

• Sensor design: 2-pole resolver

• Test voltage (signal conductors): 500 V RMS

• Rated voltage U0/U (EN 50395 power conductors): 30 V

Connector Details

• Motor side connection type: M23 full thread

• Converter side connection type: SUB-D

• Maximum cable outer diameter: 9.2 mm

Mechanical Performance

• Smallest bending radius (fixed): 4 x Dmax (approx. 36.8 mm)

• Smallest bending radius (flexible): 70 mm

• Maximum number of bends: 10,000,000 cycles

• Maximum traversing velocity: 300 m/min

• Maximum horizontal acceleration: 50 m/s²

• Tensile stress (fixed install): 50 N/mm² max.

• Tensile stress (flexible install): 20 N/mm² max.

• Torsional stress: absolute 30°/m

• Length: 30.0 meters

Temperature Ratings & Environmental Compliance

Operating Temperatures

• Permanently installed cable: -50°C to 80°C

• Moving cable (flexible operation): -20°C to 60°C

• Storage temperature: -20°C to 80°C

• Module-end power connector: -40°C to 80°C

• Motor-end power connector: -20°C to 80°C

Material & Sheath Properties

• Cable sheath material: PUR (polyurethane), HD22.10 S2 per VDE 0282 part 10

• Sheath color: DESINA-green RAL 6018

• Insulation type: CFC-free and silicone-free per IEC 60754-1

Safety & Approvals

• Flame resistance: EN 60332-1-1 to 1-3

• Oil resistance: EN 60811-2-1

• USA authorization: UL758, cURus with AWM-Style

• Canada authorization: CSA-C22.2-N.210.2-M90

Mechanical & Environmental Performance

First, this cable withstands up to 10 million bending cycles. This makes it ideal for continuous flex applications like cable carriers. Next, the fixed installation bending radius is only 4 times the outer diameter. Meanwhile, the flexible installation radius is 70 mm. For high-speed applications, it supports traversing velocities up to 300 m/min. Additionally, horizontal acceleration reaches 50 m/s² without performance loss.

Furthermore, the 6FX8002-2CF02-1DA0 operates reliably in extreme temperatures. The permanently installed version works from -50°C to 80°C. However, flexible operation limits the range to -20°C to 60°C. Moreover, the PUR sheath resists oils and flames effectively. Therefore, you can install this cable in harsh industrial environments, including machine tools and robotic systems.

Installation Guidelines

Step-by-Step Wiring Notes

1. Always disconnect all power sources before handling the 6FX8002-2CF02-1DA0.

2. Connect the M23 full thread connector to the motor resolver port. Turn it until fully seated.

3. Plug the SUB-D connector into the converter side feedback port. Secure it with locking screws.

4. Maintain a minimum bending radius of 70 mm for moving cable sections.

5. Avoid twisting the cable beyond 30° per meter of torsional stress.

6. Use proper cable carriers to support the 30m length without sagging.

Specifically, check the maximum outer diameter of 9.2 mm before routing through conduits. Additionally, secure both connectors against vibration using the provided locking mechanisms. Therefore, you prevent signal loss or intermittent feedback errors.

Why Choose This MOTION CONNECT 800PLUS Cable?

Reliability – Rated for 10 million bends and extreme temperatures from -50°C to 80°C.
Compliance – Full UL/cURus and CSA approvals for North American installations.
Durability – PUR sheath with oil and flame resistance per EN standards.
Precision – 2-pole resolver design ensures accurate rotor position feedback.

In comparison to standard resolver cables, the 6FX8002-2CF02-1DA0 offers longer service life in moving applications. Moreover, its 30m length allows flexible machine layouts without signal degradation. Consequently, you reduce downtime and replacement costs.

Packaging List

• 1 x Preassembled resolver cable 6FX8002-2CF02-1DA0 (30.0 m length)

• 1 x M23 full thread connector (pre-mounted on motor side)

• 1 x SUB-D connector (pre-mounted on converter side)

• No additional certificates or warranty documents included

Note: The product ships in original Siemens packaging without extended warranty or calibration certificates.

Shipping Information

• Carrier options: FedEx, UPS, DHL

• Packaging dimensions: 23.62 x 23.62 x 5.91 inches (estimated)

• Gross weight: 4.85 kg (approximately 10.7 lb)

• Standard lead time: 2–5 business days after order processing

Frequently Asked Questions (FAQ)

1. Is the 6FX8002-2CF02-1DA0 compatible with all Siemens drives?
This cable works with any Siemens drive that accepts a 2-pole resolver signal through a SUB-D connector. However, always verify your drive's feedback port compatibility before ordering. The M23 side is standard for Siemens motors with resolver feedback.

2. Can I use this cable outdoors or in wet environments?
The PUR sheath offers good oil and flame resistance but is not rated for direct outdoor UV exposure. For permanent outdoor use, we recommend additional conduit protection. The temperature range of -50°C to 80°C supports cold environments but not continuous water immersion.

3. What does the 10 million bending cycle rating mean practically?
At 300 m/min traversing velocity with 50 m/s² acceleration, this cable typically lasts several years in continuous operation. For slower moving applications, the service life extends significantly. Therefore, the 6FX8002-2CF02-1DA0 suits high-duty-cycle machines like pick-and-place robots.

4. How do I clean the M23 or SUB-D connectors if they get dirty?
Use only isopropyl alcohol and a lint-free cloth. Avoid abrasive cleaners or solvents. Specifically, check that no moisture remains inside the connector before reconnecting. Damaged connectors reduce signal quality and may cause resolver errors.

5. What is the difference between MOTION CONNECT 800PLUS and 500?
MOTION CONNECT 800PLUS (like the 6FX8002-2CF02-1DA0) offers higher bending cycles (10 million vs 5 million) and wider temperature ranges (-50°C vs -20°C). Additionally, 800PLUS includes UL/cURus approvals standard. Choose 800PLUS for extreme environments or maximum service life.