Honeywell TC-FCCR01 ControlNet Gateway Module

TC-FCCR01 Redundant Media ControlNet Gateway

Product Introduction

The TC-FCCR01 is a ControlNet gateway module built for Honeywell I/O systems. Control engineers use it to bridge field I/O racks onto a ControlNet network. Specifically, it supports up to 8 I/O modules and communicates at 5 Mbit/s.

This gateway supports redundant ControlNet cabling. Therefore, channel A and channel B run independently, and the module keeps communicating if one cable path fails. Moreover, separate red/green indicators report Comm A, Comm B, and I/O status. As a result, maintenance teams can spot cable faults quickly without extra test gear.

Technical Specifications

The module accepts 24V DC nominal input, with a range of 19.2V to 31.2V DC that includes 5% AC ripple. Power consumption reaches 400 mA maximum from the external 24V supply. Flexbus output current is 640 mA maximum at 5V DC.

Isolation between user power and flexbus is rated 500V AC. Power dissipation peaks at 4.6W at 19.2V DC, and thermal dissipation reaches 15.7 BTU/hr at the same voltage. These figures help panel designers size enclosures and ventilation.

The gateway provides one RJ-45 Network Access Port for a ControlNet programming cable such as the 1786-CP. Note that programming port support is not available on this unit. Connector screw torque should be 7-9 inch-pounds.

For CE Low Voltage Directive compliance, you must power this adapter from a Safety Extra Low Voltage (SELV) or Protected Extra Low Voltage (PELV) supply. This requirement protects personnel and equipment in the control cabinet.

Environmental and Mechanical Parameters

The TC-FCCR01 measures 87mm × 94mm × 69mm (H × W × D). It operates from 0 to 55°C and stores from -40 to 85°C. Relative humidity ranges from 5 to 95% non-condensing.

Shock ratings are 30 g peak for operating and 50 g peak for non-operating, both with an 11 ms pulse width. Vibration testing follows IEC 68-2-6 at 5 g across 10-500 Hz. These ratings suit typical industrial cabinet environments.

Cabling Notes

ControlNet cabling uses Belden RG-6/U Quad Shield cable. Power conductors accept copper, stranded or solid, up to 12 gauge (4 mm²) stranded. Maximum insulation thickness is 3/64 inch (1.2mm). Therefore, select field connectors that match this wire size for reliable termination.

Installation Guide

First, mount the gateway on the backplane and tighten connector screws to 7-9 inch-pounds. Next, connect a SELV or PELV 24V DC supply to meet CE Low Voltage Directive requirements. Then attach channel A and channel B ControlNet cables using Belden RG-6/U Quad Shield.

After that, verify the Comm A and Comm B indicators show green for healthy links. Confirm the I/O status indicator matches your module states. Finally, check that total I/O does not exceed 8 modules and that flexbus current stays within 640 mA at 5V DC.

Packaging List

• 1 × TC-FCCR01 ControlNet gateway module

• 1 × Installation instruction sheet

• 1 × Anti-static protective bag

• 1 × Anti-vibration packing insert

Shipping is available via Fedex, UPS, and DHL. Orders typically ship within 3–5 business days after payment confirmation.

FAQ

Q1: How many I/O modules can the TC-FCCR01 support?
A: It supports up to 8 I/O modules on the gateway.

Q2: Does this gateway support redundant ControlNet cabling?
A: Yes. It supports redundant ControlNet cabling with separate channel A and channel B paths.

Q3: What communication rate does the module use?
A: It communicates at 5 Mbit/s on ControlNet.

Q4: What power supply is required for CE compliance?
A: You must use a SELV or PELV 24V DC supply to comply with CE Low Voltage Directives.

Q5: What cable type is recommended for ControlNet?
A: Belden RG-6/U Quad Shield cable is recommended, with power conductors up to 12 gauge stranded.

Summary

Overall, the TC-FCCR01 delivers redundant ControlNet connectivity for up to 8 I/O modules. Its 5 Mbit/s rate, dual channel indicators, and 500V AC isolation support dependable network integration. Meanwhile, the 87mm × 94mm × 69mm housing and 4.6W dissipation fit standard control cabinets. Remember to use a SELV or PELV supply and correct cable torque during installation.