Keyence IV-HG10 Sensor Amplifier Unit

Keyence IV-HG10 Sensor Amplifier

Product Introduction

The IV-HG10 is the main sensor amplifier unit for the Keyence IV-HG series vision system. It acts as the processing brain, receiving image data from connected sensor heads and running inspection logic. This unit supports a broad toolset, covering shape detection, color area, edge pixels, OCR, and more. Because it includes built-in Ethernet, the amplifier integrates easily into factory networks. Furthermore, it powers the sensor head and handles all input and output signals for the line.

Technical Specifications

The IV-HG10 provides 16 detection tools plus 1 position adjustment tool. Operators can store up to 32 programs for different part numbers or inspection recipes. This flexibility suits mixed-model production lines. Additionally, the tool list includes Shape Detection, Color Area, Area, Edge Pixels, Width/Height, Diameter, Edge Presence, Pitch, Position Adjustment, High Speed Position Adjustment, and OCR.

Communication and Networking

Networking on the IV-HG10 relies on a built-in RJ-45 8-pin connector supporting 100BASE-TX/10BASE-T. The unit speaks FTP client, EtherNet/IP, and PROFINET protocols. Consequently, it connects to PLCs, HMIs, and plant systems without extra adapters. However, this main unit has no communication expansion slot. For added capability, users pair it with the IV-HG15 expansion unit.

Electrical Parameters

The IV-HG10 runs on 24 VDC +/-10%, including ripple. Power draw stays at 0.8 A or less on its own. When paired with the IV-HG15 expansion unit, consumption rises to 1.5 A or less, excluding output load. The output section uses an open collector design with NPN/PNP switching and N.O./N.C. selection. Maximum output rating is 26.4 V at 50 mA. Meanwhile, the unit offers 6 inputs (IN1 to IN6) and 8 outputs (OUT1 to OUT8).

Mechanical and Environmental Parameters

The main case uses polycarbonate for a light yet durable build. The unit weighs roughly 150 g and operates from 0 to +50°C without freezing. Humidity tolerance spans 35 to 85% RH with no condensation. Keyence does not publish a protection rating or dimensions for this amplifier. Therefore, install it inside a control cabinet for best results.

Installation Guide

Installing the IV-HG10 starts with mounting the unit on a DIN rail or panel inside a cabinet. Next, connect the sensor head using the dedicated cable. After that, wire the 24 VDC supply and the input/output lines. Then, attach the Ethernet cable for network access. Finally, configure tools and programs through the Keyence setup software.

Packaging List

• 1 x Keyence IV-HG10 Sensor Amplifier

• 1 x Instruction Manual

Shipping: Fedex, UPS, DHL

FAQ

Q1: What sensor heads work with the IV-HG10?
A: The IV-HG10 supports sensor heads in the IV-HG family, including the IV-HG150MA, IV-HG300CA, and IV-HG600MA. Each head connects through its dedicated cable.

Q2: Can the IV-HG10 run without a sensor head?
A: No, it cannot inspect parts on its own. The IV-HG10 needs a connected sensor head to capture images. It then processes those images using its internal tools.

Q3: How many programs can the IV-HG10 store?
A: The unit stores up to 32 programs. This lets operators switch between different inspection setups quickly. Changeover happens through the software or external input signals.

Q4: Does the IV-HG10 support PLC communication?
A: Yes, it supports EtherNet/IP and PROFINET over its built-in Ethernet port. This allows direct data exchange with most modern PLCs. It also supports FTP client for image and data transfer.

Q5: What is the difference between the IV-HG10 and IV-HG15?
A: The IV-HG10 is the main amplifier with full processing and networking. The IV-HG15 is an expansion unit that adds extra capability. Users pair both units when more I/O or tools are needed.