ABB CI857K01 Ethernet Interface

ABB CI857K01 INSUM Ethernet Interface

Product Introduction

The ABB CI857K01 (3BSE018144R1) delivers high-speed Ethernet communication for INSUM-based automation systems. This package contains two essential components: the CI857 communication interface and the TP853 baseplate. Consequently, you receive a ready-to-install solution without searching for separate parts.

Many industrial facilities use this module to connect controllers to plant networks. Additionally, it supports standard Ethernet protocols for reliable data exchange. The CI857K01 is fully RoHS compliant following EU Directive 2011/65/EU. Therefore, it meets modern environmental standards while maintaining industrial-grade performance.

Technical Specifications

Communication Protocol: Ethernet (10/100 Mbit/s)
Interface Type: RJ45 (shielded)
Module Part: CI857 communication interface
Baseplate Part: TP853 mounting base
Power Supply: 24 V DC (via baseplate)
Current Consumption: Typically 200 mA
Indicators: LED for link, activity, and status

The CI857 module supports auto-negotiation for speed and duplex. Furthermore, it handles both TCP/IP and UDP protocols. Specifically, this interface works with ABB INSUM controllers and I/O racks. You can connect it to standard industrial switches or directly to a programming workstation.

For mechanical stability, the TP853 baseplate provides secure mounting inside a control cabinet. It also distributes power and signal lines to the module. As a result, you get a robust connection that withstands vibration.

Mechanical & Environmental Ratings

These specifications make the CI857K01 suitable for standard industrial environments. Additionally, WEEE Category 5 applies (Small Equipment <50 cm). The SCIP number for this product is 5b26e2ec-a559-4bb5-9de6-577956347f5b (Sweden).

Installation Guidelines

Follow these steps to install the ABB CI857K01 package:

1. Mount the TP853 baseplate onto a DIN rail or backplate.

2. Secure the baseplate using four M4 screws (not included).

3. Connect 24 V DC power to the designated terminals on the baseplate.

4. Slide the CI857 module onto the TP853 baseplate until it clicks.

5. Tighten the locking screw at the bottom of the module.

6. Plug an Ethernet cable into the RJ45 port.

Use shielded CAT5e or better cables for industrial networks. Moreover, keep Ethernet cables separate from power lines to avoid interference. The CI857K01 supports both straight-through and crossover cables (auto-MDI/X).

For replacement, remove the old module by loosening the bottom screw. Then pull the CI857 off the baseplate. Swap in the new unit without rewiring the baseplate. This process takes less than five minutes.

Packaging List

• CI857 communication module (1 unit)

• TP853 baseplate (1 unit)

• Two terminal blocks for power connection

• Installation instruction sheet

Note: No certificates or warranty documents are included.

Shipping & Delivery

All orders are processed within 24 business hours. We ship worldwide using trusted carriers:
FedEx, UPS, DHL – tracking number provided for every shipment.

Remote area or special handling fees may apply. Contact us before ordering for a precise shipping quote.

Frequently Asked Questions (FAQ)

1. Is the ABB CI857K01 compatible with older ABB systems?
Yes, the CI857K01 works with ABB INSUM systems. However, it does not support Advant Master or 800xA directly. Please check your controller's documentation first.

2. Can I buy the CI857 module separately without the TP853 baseplate?
The CI857K01 is sold as a package (3BSE018144R1). ABB does not offer the CI857 alone under this part number. For just the baseplate, look for TP853 separately.

3. What Ethernet protocols does this interface support?
The CI857 supports standard TCP/IP, UDP, and Modbus TCP. It also handles ABB's proprietary INSUM communication protocol.

4. How do I know if my CI857K01 is working properly?
Check the three LEDs: green for power, yellow flashing for Ethernet activity, and steady green for link status. If all are normal, the unit works.

5. Does this module require configuration software?
Yes, you need ABB INSUM configuration tools to set the IP address. No jumpers or switches are present on the CI857 module itself.