Keyence IV4-G500CA Standard View Vision Sensor

Keyence IV4-G500CA Standard View Vision Sensor

The IV4-G500CA is a color sensor head built for the Keyence IV4 vision platform. Specifically, this compact model pairs with the IV4-G120 amplifier to perform color-based inspections. Furthermore, its standard field of view suits a broad range of targets, from small components to larger assemblies. Meanwhile, the 1/2.9-inch color CMOS sensor captures images at 1280 by 960 pixels. As a result, it delivers clear color data for sorting, verification, and defect detection tasks.

Product Introduction

The IV4-G500CA expands the imaging options of the IV4 series. While the amplifier handles processing and output, this head manages image capture. Moreover, the unit works from a minimum distance of 50 mm, extending up to 3000 mm. For instance, at 50 mm, the field of view measures 22 mm by 16 mm. However, at 3000 mm, that view grows to 1184 mm by 888 mm. Besides, the white LED illumination supports both pulse and continuous lighting modes, giving users flexibility across different line speeds.

Technical Specifications and Imaging Performance

The IV4-G500CA uses advanced color imaging to support stable inspection results. The sensor head features auto focus adjustment, which simplifies setup during installation. Additionally, the exposure time ranges from 12 microseconds to 9 milliseconds. Consequently, the unit handles fast-moving objects and varying light conditions with ease. Furthermore, the white LED light source can switch between pulse and continuous lighting. This dual-mode approach helps reduce motion blur or maintain constant illumination as needed. Meanwhile, the color CMOS element provides rich chromatic data for accurate color discrimination.

Mechanical and Environmental Parameters

Engineered for industrial use, the IV4-G500CA sensor head offers strong protection. The housing carries an IP67 rating for resistance to dust and water immersion. However, this rating does not apply when polarizing filters OP-88642, OP-88643, OP-88646, or OP-88647 are installed. In addition, the IP67 rating is not applicable when the OP-88909 attachment is mounted. The main case uses zinc die-casting, while the front cover is acrylic and the indicator cover is TPU. The device operates within 0 to 50 degrees Celsius without freezing. Moreover, it tolerates relative humidity up to 85 percent without condensation. For vibration, the unit withstands 10 to 500 Hz across X, Y, and Z axes. Finally, it resists shock forces up to 500 meters per second squared.

Installation and Integration Guide

Integrating the IV4-G500CA into a production line follows a clear process. First, connect the sensor head to the IV4-G120 amplifier using the dedicated sensor head cable. Because the unit has no built-in ports or protocols, it depends fully on the amplifier for data processing and output. Next, mount the sensor at the target distance, ensuring a minimum gap of 50 mm. During setup, the auto focus function adjusts the lens for a sharp image. Furthermore, keep power consumption in mind: 2.5 W without the AI imaging illumination unit and 6.6 W with it installed. Finally, confirm the IP67 seal remains intact after mounting to preserve environmental protection.

Packaging List

The standard shipment includes the IV4-G500CA sensor head and protective packaging. Additionally, the package contains mounting hardware and a product manual. However, please note that the IV4-G120 amplifier is sold separately. Shipping is available via Fedex, UPS, and DHL for timely delivery.

FAQ

Q: What is the main role of the IV4-G500CA?
A: This unit is a compact color sensor head for the IV4-G120 amplifier. It captures color images for vision-based inspections.

Q: What is the minimum installation distance for this sensor?
A: The minimum installed distance is 50 mm. At this range, the field of view is approximately 22 by 16 millimeters.

Q: Can the IV4-G500CA operate on its own?
A: No, the sensor head requires the IV4-G120 amplifier for power and data processing. It links to the amplifier via a dedicated cable.

Q: What type of illumination does this sensor head use?
A: It uses a white LED light source. Users can switch between pulse lighting and continuous lighting modes.

Q: What is the environmental protection rating?
A: The unit holds an IP67 rating for dust and water resistance. However, this rating does not apply when certain polarizing filters or the OP-88909 attachment are mounted.